Velaryion

VELARYION SERIES

Salt Spray Corrosion Test Chambers

Accelerated validation of corrosion resistance

The VELARYION series is Il Disgelo’s dedicated line for salt spray corrosion testing, designed for the validation of materials, surface treatments and industrial components under controlled accelerated environmental conditions.

The chambers are engineered for continuous operation in highly aggressive environments, ensuring operational stability, cycle repeatability and compliance with major international testing standards.

Testing Philosophy

VELARYION chambers reproduce accelerated yet realistic corrosion conditions through programmable cycles combining:
 

• Controlled salt spray exposure

• High-humidity phases

• Controlled drying phases

• Temperature-regulated cycles

This approach enables the identification of degradation mechanisms, design criticalities and long-term durability issues, improving correlation with real operating conditions.

Operating Parameters

VELARYION chambers cover a wide operating range, allowing both standard corrosion tests and combined environmental testing:
 

Temperature range: +20 °C to +70 °C

Relative humidity: 20 % to 98 % RH

Test types:

• NSS (Neutral Salt Spray)

• AASS (Acetic Acid Salt Spray)

• CASS (Copper Accelerated Acetic Acid Salt Spray)

Additional modes:

• Damp heat testing

• Dry test cycles

• Combined cycles with humidified or dry air

Structure and Materials

The test tank is manufactured in Titanium (1 mm thickness), a design choice ensuring:
 

• High resistance to corrosive agents

• Long-term structural stability

• Reliability during extended testing campaigns

Spray nozzles are manufactured in AISI 316 stainless steel, ensuring durability and uniform salt solution distribution.

Main Technical Specifications

Internal useful volume: 960 L (excluding lid volume)

Internal dimensions (W × D × H):
1200 × 800 × 1000 mm
(maximum internal height at lid center: 1350 mm)

External dimensions:
2550 × 1720 × 1420 mm

Total weight: approximately 600 kg

Noise level: < 75 dB(A), measured at 1 m from the front and 1.2 m from the floor

Control System and Data Management

VELARYION chambers are equipped with an industrial control system based on Siemens PLC with dedicated HMI interface, ensuring precise regulation and full traceability of test parameters.

The system allows:
 

• Advanced cycle programming (up to 120 programs, 99 steps each)

• Real-time monitoring of temperature, humidity and spray parameters

• Data recording and CSV export via USB

• Data storage capacity up to 10 years

• Remote supervision and control via Ethernet

An external rainfall detection system with dual sampling points is integrated to verify correct salt solution deposition.

Standards Compliance

VELARYION chambers are designed to perform corrosion testing according to major international standards, including:
 

• ISO 9227

• IEC 60068-2-52

• SAE J2334

• VDA 233-102

• MIL-STD-810 (custom profiles)

Application Areas

VELARYION chambers are widely used in:
 

• Automotive and mobility

• Mechanical and metalworking industries

• Surface treatment and coating validation

• Industrial and electronic component testing

Engineering, Installation and Service

Il Disgelo provides a complete solution covering the entire lifecycle of the equipment:
 

• Custom engineering according to client specifications and applicable standards

• Installation and commissioning with functional validation

• Specialized service and maintenance to ensure long-term operational continuity

VELARYION represents the DOT solution for high-reliability salt spray corrosion testing, ensuring precision, durability and long-term performance in highly aggressive environments.